PowerFilm can customize many mechanical aspects of a solar panel including size, shape, PV technology, flexibility, charge controller integration, substrate, mounting mechanism, wiring, connectors, contacts, electronic housing, weatherproofing, surface finish, aesthetics, testing, and more.
Connections and Mounting
A solar panel has to integrate electrically and mechanically with the rest of a system. This will look much different for a smaller panel powering an IoT sensor than for a large panel installed on a truck.
PowerFilm provides many options for connecting and mounting panels to fit the diverse needs of the industries we serve.
Protective laminates and other encapsulants are needed to protect the bare solar material, which is prone to scratching and corrosion. Laminate encapsulation can also provide excellent water and weatherproofing to a solar panel.
PowerFilm offers a wide variety of lamination and encapsulation options to meet the diverse needs of the industries we serve.
PowerFilm can manufacture solar panels that are very small, less than a square inch, and large arrays that power base stations. Although the active solar area is typically rectangular, the substrate and material around the panel can be cut into irregular shapes, including fold-over tabs and notches.
PowerFilm can adhere solar material to many different surfaces, including plastic, fiberglass, metal, fabric, vinyl, and glass.
Some reasons to use a substrate include increasing rigidity, adding mounting hardware, or combining component panels into an array.